How New Factories Can Start Adult Diaper & Underpad Production with Entry-Level Machines
With the acceleration of global aging, the demand for adult diapers and underpads is growing rapidly. In emerging markets such as the Middle East, Latin America, Southeast Asia, and Africa, governments and healthcare institutions are actively seeking reliable local manufacturers.
For startup factories, building a production line from scratch may seem intimidating. However, with modular machine design, scalable layout planning, and full-service technical support, entering the adult care product industry has never been more accessible.
This article provides a practical roadmap for new investors to begin their journey with industrial-grade, entry-level solutions.
·Aging Population Growth in Asia, Middle East & Latin America
·Increased Institutional Demand from hospitals & care centers
·High Repeat Purchase Products with growing brand loyalty
·Low Competition in Local Manufacturing
Recommended Machine Setup
Machine Typ | Product | Capacit | Key Features |
Full Servo Adult Diaper Machine | I-shape adult diaper (Single/Double core) | Design: 300 pcs/min | ✅ Full servo modular desig ✅ Shaft-less transmission ✅ Auto defect rejection |
Pull-Up Adult Diaper Machine | Pants-type adult diaper (elastic waist) | About250 pcs/min | ✅ 3D cutting ✅ Soft fit |
Open Type Adult Diaper Machine | Classic tape-style adult diaper | About250 pcs/min | ✅ Easy wear/remove ✅ High-speed shaping |
3 Layers Underpad Machine | Economy underpad (film + pulp + nonwoven) | 150 pcs/min | ✅ Compact layout |
5 Layers Underpad Machine | Premium absorbent underpad (multi-layer) | 120 pcs/min | ✅ Multiple absorbent cores |
Adult Diaper Packing Machine | Compatible with all adult diaper types | Automatic | ✅ Power: 10KW |
Factory Setup Reference
| Item | Specification |
| Minimum Initial Budget | USD 1,000,000 |
| Space Requirement | ≥1000 m² (production + packaging area) |
| Operators per Line | 5–6 staff |
| Compressed Air Supply | 0.6–0.8 Mpa |
| Power Requirement | 3×120mm² + 1×50mm² + 1×25mm² |
| Servo System Options | Mitsubishi / Siemens |
| Glue System | Chinese / Nordson |
| Web Guide | Local / BST brand |
Real Case Insight: From Factory Floor to Global Market
Case Study: A Client from the Middle East
In 2023, a client from the UAE launched their first adult diaper project with a Full Servo Adult Diaper Machine and a basic 3 Layers Underpad Machine. Their initial budget was around USD 1.5 million, and they allocated a production space of 1,200 square meters. Within 8 months of installation, they had fully trained their team, optimized stable output at 230 pcs/min, and secured multiple long-term distribution contracts in both hospital and retail sectors.
Their strategy focused on:
-Choosing high-reliability components (Siemens control, Nordson glue system)
-Starting with two core SKUs and expanding based on market response
-Building a clean, professional showroom within their plant to boost buyer confidence
Today, they export to 4 countries and have added a Pull-Up Adult Diaper Machine to target private elderly care brands.
Suggestions for New Factorie
1.Start with One Core Product: Focus either on I-shape diapers or underpads. Master quality first.
2.Plan for 1,000㎡ Space: A complete line requires around 1,000 square meters including warehouse.
3.Prepare a Budget of at Least USD 1,000,000: For full automation, servo systems, and training.
4.Consider After-Sales Support: Partner with a supplier that provides installation and staff training.
5.Marketing Starts Early: Start promoting even before production begins. Buyers prefer responsive, visible suppliers.
Ready to Start Your Adult Care Production Business?
Welldone Machinery has helped dozens of startups in emerging markets build high-quality production lines for adult care products.
Whether you need full servo systems or cost-effective setups, our engineering and marketing teams are here to support you from factory layout to final packaging.
📞Contact Us Today
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📧 Email: welldone@cnwelldone.com
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