How New Factories Can Start Baby Diaper Production Line with Entry-Level Shape Machines
Introduction
Starting a baby diaper production business is exciting — but for new investors in Africa, Southeast Asia, and the Middle East, it’s also full of questions:
– What kind of machine should I buy?
– How much money do I need to prepare?
– Can I really start with a small team and limited space?
– What if I want to expand later?
Why Shape Ear Machines Are Ideal for Startups
✅ Affordable for small budgets
✅ Small footprint & easy to install
✅ Produces regular baby diapers with ear shapes
✅ Easy to operate, train, and maintain
✅ Can be upgraded in future with add-on modules
Case 1 – “Ali from Jordan”: Starting Small, Thinking Long-Term
Ali contacted us in early 2023. His goal was to enter the baby care market in Jordan using a compact, low-investment machine. (USD 1000000)
Our Recommendation:
– Shape Ear Basic Model
– Semi-auto stacking system
– Manual packaging table
– Basic air compressor & glue applicator
Outcome:
-Production capacity: ~90–120 pcs/min
-Operators: 3
-ROI: Within 10 months
Expansion plan: Will add auto bagging in 2025
Case 2 –”Niyas from Sri Lanka”: Balancing Quality & Budget
“I didn’t want the cheapest machine. I wanted something reliable, with the option to scale.”
Niyas had a bit more budget (USD 1500000) and a small warehouse in Colombo. He planned to sell both white-label diapers and test his own brand in the future.
Our Recommendation:
-1x Shape Ear Mid-tier Line with Servo system
– Automatic waste edge cutting & recycling
– Stacking + semi-auto packaging
– Material feeding rack for 3-layer SAP core
Outcome:
– Production capacity: ~200 pcs/min
– Operators: 3
– ROI: Within 8 months
-Brand test-launch: Began own-brand sales in April 2024
Startup Client Comparison Table
| Item | Ali (Jordan) | Niyas (Sri Lanka) |
| Budget | $1000000 | $1500000 |
| Factory Space | 1000㎡ | 1600㎡ |
| Operators | 3 | 5 |
| Initial Goal | Local market entry | Local + brand exploration |
| Outcome | ROI in 10 months | ROI in 8 months, brand launched in 2024 |
Visual Comparison Chart
These two startup paths show that you don’t need a large factory or massive capital to enter the baby diaper industry. Both Ali and Niyas used our Shape Ear Baby Diaper Machine — yet applied different strategies based on their situation.
Things to Consider When Setting Up a New Diaper Factory
1、 Factory Layout & Power Supply
– Ensure you have at least 80–150㎡ of available space depending on machine type.
– Confirm 3-phase 380V power supply is stable and compliant.
– Reserve additional space for packaging, materials, and future upgrades.
2、Raw Material Planning
– Identify reliable local or international suppliers of SAP, fluff pulp, PE film, and non-woven fabric.
– Plan for initial 1–2 months of stock to ensure uninterrupted production.
3、Labor & Training
– Hire 2–4 general workers depending on automation level.
– Train workers on operation, safety, and basic troubleshooting.
– We offer video & live training to help your team get started.
4、Local Regulations & Certifications
– Register your company and acquire necessary local manufacturing licenses.
– Check if your product requires quality testing or ISO/CE labels.
5、 Sales Channel Readiness
– Do you have local distributors, retailers, or government contacts?
– Will you start with OEM/white label or create your own brand?
– Who is your target audience — economy or premium consumers?
We can assist with layout design, training guides, raw material suggestions, and startup planning checklist.
Contact Us
WhatsApp: +86-18659800016
Email: welldone@cnwelldone.com
Website: www.cnwelldone.com